Gary
May 13 2005, 11:58 AM
Some friends of mine, who just do the odd (very) family gig have one of those old, and, mostly reliable Pulsar 2250 sound to light controllers..
The reliability is, I suspect down to the fact that the controller has no controls

its just a speaker lead in for the audio, and a bulgin cable out to your screens etc. (oh, and a power lead of course).
However, dispite its very careful storage, and very occasional usage 2 of the channels are now fully on. A classic triac "jammed open" fault.
Does anyone know if lighting controller triacs are generic between controllers? or are there all sorts of wierd and wonderful specifications. I seem to remember someone once telling me that they simply chucked 400volt 1000watt triacs into every controller they owned and repaired themselves, but maybe he was just lucky with his "one size fits all" approach.
The Pulsar unit that they're needing the triacs for offers 750watts per channel.
Anyone know somewhere I can buy a few compatible triacs from?
Cheers
brianmole
May 13 2005, 01:51 PM
What is the marking on the faulty triac Gary? Or has it partially evaporated?
Gary
May 13 2005, 02:27 PM
What little remains of the writing on the triacs surface is unreadable - appears to be only lettering though. No numeric remains.
Chrispy
May 13 2005, 05:04 PM
Are the triacs isolated from the heatsink by means of a mica sheet?, do the triacs share the same heatsink?.
I have plenty of triacs lying around, I can easily send you a couple to try.
Cheezy
May 16 2005, 12:15 PM
Can you see the part number on the triac on a good channel? Is is assuming that it is the correct one in the first place!
providing the pin assignment is correct, (cathode anode gate), voltage rating, current rating, isolated or non-isolated tab and the voltage rating is fine then triacs are interchangeable.
Good luck with the repair.
Cheezy
Gary
May 16 2005, 12:40 PM
| QUOTE (Chris_Pointon @ May 13 2005, 06:04 PM) |
Are the triacs isolated from the heatsink by means of a mica sheet?, do the triacs share the same heatsink?.
I have plenty of triacs lying around, I can easily send you a couple to try. |
I'll open 'er up on Wednesday and have a look at the Triac/Heatsink fitting, and will report back.
DJJ
May 16 2005, 01:46 PM
On a similar note... about triacs...
Does anyone know where I can get some BTA 08-600TW triacs? These are the triacs used in the NJD Euro 4e controllers.
I tried the triacs available at Maplins and they do not switch (BTA08-600B). I've put a meter on the triac pins and there is no switching. The fuse has been replaced on the problem channel and I've even tried two different triacs that I got from Maplins.
I've been to a local disco shop and he won't sell me a triac, but he will repair the unit at what I believe is an unreasonable price... especially when, if I had the part, I could do the repair myself.
I've been in touch with NJD and they want another unreasonable price for one triac and they want to charge a fortune for a courier to deliver it to me! I know electrical components can be delicate, but they won't just put it in a suitable box or jiffy bag!
Many thanks,
DJJ
I did try some research on this topic and I'm guessing that the 'TW' bit at the end of the triac description is important as the Maplin triacs are only described with the 'B'.
Dynamicdiscos
May 16 2005, 01:51 PM
I think one of my controllers might be the Pulsar 2250 I will have a look and let you know. I may just be able to see the part number.
Kingy
May 16 2005, 02:44 PM
| QUOTE (DJJ @ May 16 2005, 01:46 PM) |
On a similar note... about triacs...
Does anyone know where I can get some BTA 08-600TW triacs? These are the triacs used in the NJD Euro 4e controllers.
I tried the triacs available at Maplins and they do not switch (BTA08-600B). I've put a meter on the triac pins and there is no switching. The fuse has been replaced on the problem channel and I've even tried two different triacs that I got from Maplins.
I've been to a local disco shop and he won't sell me a triac, but he will repair the unit at what I believe is an unreasonable price... especially when, if I had the part, I could do the repair myself.
I've been in touch with NJD and they want another unreasonable price for one triac and they want to charge a fortune for a courier to deliver it to me! I know electrical components can be delicate, but they won't just put it in a suitable box or jiffy bag!
Many thanks,
DJJ
I did try some research on this topic and I'm guessing that the 'TW' bit at the end of the triac description is important as the Maplin triacs are only described with the 'B'. |
All triacs switch, thats what they do. Basically they replace a relay in solid state form.
Do you mean that even though you have replaced the duff one, the channel is still on? If so, there is a chip that drives the triac and that is playing up.
If the triac is still off, its possible that the source to switch it is faulty.
Also look for any missing solder, as when the old triac popped it may have blown some off the board if it went big style.
The B or TW is not important in this type of application.
DJJ
May 16 2005, 04:07 PM
| QUOTE (Kingy @ May 16 2005, 02:44 PM) |
Do you mean that even though you have replaced the duff one, the channel is still on? If so, there is a chip that drives the triac and that is playing up.
If the triac is still off, its possible that the source to switch it is faulty.
Also look for any missing solder, as when the old triac popped it may have blown some off the board if it went big style.
The B or TW is not important in this type of application. |
Hi Kingy,
Thanks for the speedy response.
The old triac was locked on (also checked with a multimeter and there was a permanent on circuit). I replaced this with one of the triacs I got from Maplins - these did not have a permanent on circuit when checked with the multimeter.
However, when connected up, there is no switching. I have put a meter on three pins of the triac and there is no switching going on and the channel is permanently off - unlike with the other three working channels. If I rember correctly, I also put the meter on the fuse and there was power through the fuse.
I did take the replacement triac out and replaced it with another triac I got from Maplins - the same thing happened.
I will re-inspect the solder points, but I'm guessing that, as you say, the controller for the triac is damaged.
Oh, and before anyone asks... the controller is in 4 channel mode... and I have tried it in 3 channel mode as well... with the same outcome.
Cheers,
DJJ
Kingy
May 16 2005, 05:32 PM
Got me here!
You have to take the triac out of the circuit. Does the lamp work with the triac out of circuit? If it does, you have a major short.
Is the fuse after the triac? If there is power there then the circuit is complete and you have a problem post triac. Most likely in Bulgin plugs or socket, these do fail occasionally.
I take it you have checked the triac using a resistance checker when its out of circuit?
If you are able, substitute a working triac as a temporary check of the driver tranny.
I hope it helps. PM me if still stuck.
superstardeejay
May 16 2005, 10:30 PM
Regarding the BTA08-600TW Triac.
BT is a code meaning Triac (bi-thyristor). 08 means it is 8 amps. The 'A' means it has an isolated tab so can be bolted straight to an earthed metal point safely. 600 means it has a peak voltage of 600VDC which is a bare minimum for any unit on 240V AC. The T means it's a hyper-sensitive logic-level gate trigger, (ie driven straight from an IC rather than through an optocoupler or pulse transformer.) The W means it's of 'snubberless' construction which means it can switch inductive loads such as motors and transformers without additional safety circuitry.
From memory, Pulsar use the Texas Instruments (TIC) series, NJD use Philips (BT) and Ryger use SGS-Thomson (ST) parts.
So it's not that simple. Get it wrong and it can either half-wave (ie flicker or blow motor windings) or simply not power up. At worst, it can introduce a short from mains to chassis. One letter out can mean all the difference!!
Take care.
K. Edwards
DJJ
May 17 2005, 09:24 PM
| QUOTE (superstardeejay @ May 16 2005, 10:30 PM) |
From memory, Pulsar use the Texas Instruments (TIC) series, NJD use Philips (BT) and Ryger use SGS-Thomson (ST) parts.
So it's not that simple. Get it wrong and it can either half-wave (ie flicker or blow motor windings) or simply not power up. At worst, it can introduce a short from mains to chassis. One letter out can mean all the difference!!
Take care.
K. Edwards |
Hi superstardeejay,
I did look up some of the information about the different letters and numbers in the part name - but most of it went over my head
My guess is that the triacs I have from Maplins are just not suitable for the NJD Euro 4e controller. I haven't yet had time to double check all of the connections inside the unit or swap over a working triac.
For some reason, the triac will not switch - whether this is because of the power source to the triac or another problem, I just don't know!
I will PM Kingy or yourself, if you don't mind, when I have another look at the lighting controller.
Many thanks for the feedback though.
Cheers,
DJJ
superstardeejay
May 23 2005, 11:23 PM
The Euro 4E will accept the following triac without fuss:
Philips BT137X-600D
Available from RS Components, most electrical wholesalers will order for you if you don't have an account.
PS : A Previous post said to observe gate, anode, cathode. I think he was getting confused with thyristors as Triacs have three terminals: MT1, MT2, gate.
Just to re-iterate, some chasers are VERY fussy about the type of triac required.
K. Edwards
Gary
May 24 2005, 08:12 AM
Right! I've got the 3 lines of info from one of the other Triacs in the controller.
BTA
08 4005 (could be an S at the end instead of a 5)
85M
My mates looking for 3 of these.
orbitdisco
May 24 2005, 12:08 PM
Thats a BTA08 400S. The 85M is a date code (1985) you can ignore that.
Jon.
superstardeejay
May 26 2005, 11:21 PM
Yes it is an 'S' at the end. It means it's a sensitive gate type which means very little current is required to fully trigger it.
Regarding BTA08... triacs
The sensitivity suffix from poor to high is as follows:
none or A - low
B - medium
C - high
S - very high
T - logic level
This relates to SGS-Thomson parts only. Different manufacturers use different codes, the BTA series is SGS-Thomson (logo ST at the top of the casing)
For example the Ryger footlight 4 and DX403 uses the TW suffix, logic level with snubberless design. (see my earlier post.)
If a triac is snubberless, it does not require a snubber network. This is additional pcb circuitry hooked across load and switching terminals to ensure the triac stays conducting throughout both halves the mains cycle, and prevents re-triggering when the drive is turned off, known as DV/DV latch up.
This is a "lo-fi" version of our main content. To view the full version with more information, formatting and images, please
click here.