When I nipped to the last SEDA meet-up, I met a guy who was fabricating custom Deck Stands out of Alloy.
The quality was good - and it was generally nicely finished off and was nice and strong, and also very light.
Forwarding a few weeks, I called him up for a chat and subsequently ordered a custom build to suit my needs.
The plan was to use the NJD 2.1M wide starcloth, machining velcro to the top and bottom of the cloth to provide a nice fit (instead of the many ties).
I wanted it to accomodate my swanflight case, and use the lid as storage alongside the main console (so about 1100mm wide)
To his credit, Andy turned it around very quickly. Less than a week.
The result is 7Kg weight, removable shelf (with stainless locating pins on the frame), folds flat, and the shelf was a built-in stop to reduce strain on the frontage hinges.
I guess the only problem is outside our control. The NJD starcloth is not to the specified width.
I spoke to the retailer who measured their stock (all stock was short in width), and Andys cloth (sourced from a difference supplier) was also too short!
The booth was designed to fit the specified 2.1M wide NJD cloth, but all measurements were between 1.90 and 1.99 - so at best 100mm short!
Balancing out, this leaves about 20mm gap on the rear of each side.
Andy adhered black Velcro on the vertical bar, and so its barely visible. The Height of the NJD cloth is to spec @ 1.2M, so I'm not sure whats going on. I have reported this to them, as this is a quality issue.
As time was against me (I wanted something neat for the 40th), I decided to make good of what we had. The retailer (rsdmusic) were very helpful, but this is a manufacturing problem, and I did need a solution.
Anyway, some pics;
Folded Flat;

Partially open;

The Shelf;

Assembled;

Close up;

Andy added some captive nuts to the shelf, so I could add a board (don't think I'll do this- extra Kgs!)
However, I used on my Daughters 13th, and a 40th on Friday, and set-up was reduced with a much better look.
So... very happy with the project. I'm checking freecycle for a sewing machine, and may try to get some different coloured cloth (not starcloth), so give a bit of flexibility. I'm also considering using a white cloth (washable!) and backlighting it with a few Par Cans.
I've now got my old giraffe stand+ledj cloth, and basically enough for a complete spare rig (amp+passive speakers+mixer+lights) We need a bigger house! lol
Jason


